812 Suspension Design
812 Suspension Design
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SERVICES BY BIKE TYPE

MOTOCROSS, ENDURO, DUAL SPORT & ADVENTURE BIKES

FORK SERVICE

200

  • Inspect fork seals
  • Disassemble fork
  • Flush all fluids
  • Clean components
  • Inspect springs
  • Inspect bushings
  • Inspect piston bands
  • Inspect valves
  • Inspect shims
  • Clean and polish fork legs
  • Replace oil seal/dust seal
  • Reassemble with new oil
  • Nitrogen charge
  • Set compression clickers
  • Set rebound clickers


Note: We recommend this service every 30-50 hours.


*Price does not include shims, seals, bushings, springs or oil. 

SHOCK SERVICE

200

  • Inspect shock seals
  • Disassemble shock
  • Flush all fluids
  • Clean components
  • Inspect spring
  • Inspect bushing
  • Inspect piston band
  • Inspect valve
  • Inspect shims
  • Clean & polish shock body
  • Replace oil seal/dust seal
  • Reassemble with new oil
  • Nitrogen charge
  • Set compression clickers
  • Set rebound clickers


Note: We recommend this service every 30-50 hours.


*Price does not include shims, seal, bumper, bladder, bushings, springs or oil.  

RE-BUILD

225

  • Inspect shock seals
  • Disassemble shock
  • Flush all fluids
  • Clean components
  • Inspect spring
  • Inspect bushing
  • Inspect piston band
  • Inspect valve
  • Inspect shims
  • Clean & polish shock body
  • Replace oil seal/dust seal
  • Replace damaged parts
  • Reassemble with new oil
  • Nitrogen charge
  • Set compression clickers
  • Set rebound clickers


Note: Re-build service is typically for non-functional/neglected/damaged or older forks or shocks.


*Price does not include shims, seals, bumper, bladder, bushings, springs or oil.

RE-SPRING

200

  • Inspect seals
  • Disassemble components
  • Flush all fluids
  • Clean components
  • Inspect bushing
  • Inspect piston band
  • Inspect valve
  • Inspect shims
  • Clean & polish component
  • Replace oil seal/dust seal
  • Reassemble with new oil
  • Install new spring
  • Verify preload
  • Nitrogen charge
  • Set compression clickers
  • Set rebound clickers


Note: Re-spring sets up the bike for the rider's weight.


*Price per end does not include cost of springs, seals, and oil.

RE-VALVE

400-600

  • Inspect seals
  • Disassemble components
  • Flush all fluids
  • Clean components
  • Inspect bushing
  • Inspect piston band
  • Inspect valve
  • Inspect shims
  • Clean & polish component
  • Replace oil seal/dust seal
  • Reassemble with new oil
  • Install new spring
  • Install custom shim stack
  • Set preload
  • Nitrogen charge
  • Set compression clickers
  • Set rebound clickers


Note:  Re-valve sets up the bike for rider age, height, weight, skill level & type of riding. Price does not include parts.


* May use OEM or Gold Valves.

LOWER

400-600

  • Inspect seals
  • Disassemble components
  • Flush all fluids
  • Clean components
  • Inspect bushing
  • Inspect piston band
  • Inspect valve
  • Inspect shims
  • Clean & polish component
  • Replace oil seal/dust seal
  • Reassemble with new oil
  • Install new spring
  • Install lowering spacer
  • Set preload
  • Nitrogen charge
  • Set compression clickers
  • Set rebound clickers


Note: Lowering sets up the bike for the rider's desired seat height.


*Price per end does not include cost of springs, spacers, seals, oil, and/or component machining.


VINTAGE BIKES

FORK SERVICE

250

  • Inspect fork seals
  • Disassemble fork
  • Flush all fluids
  • Clean components
  • Inspect springs
  • Inspect bushings
  • Inspect piston bands
  • Inspect valves
  • Inspect shims
  • Clean and polish fork legs
  • Replace oil seal/dust seal
  • Reassemble with new oil
  • Nitrogen charge
  • Set compression clickers
  • Set rebound clickers


Note: We recommend this service every 30-50 hours.


*Price does not include shims, seals, bushings, springs or oil.  

SHOCK SERVICE

250

  • Inspect shock seals
  • Disassemble shock
  • Flush all fluids
  • Clean components
  • Inspect spring
  • Inspect bushing
  • Inspect piston band
  • Inspect valve
  • Inspect shims
  • Clean & polish shock body
  • Replace oil seal/dust seal
  • Reassemble with new oil
  • Nitrogen charge
  • Set compression clickers
  • Set rebound clickers


Note: We recommend this service every 30-50 hours. 


*Price does not include shims, seal, bumper, bladder, bushings, springs or oil.   

RE-BUILD

300

  • Inspect shock seals
  • Disassemble shock
  • Flush all fluids
  • Clean components
  • Inspect spring
  • Inspect bushing
  • Inspect piston band
  • Inspect valve
  • Inspect shims
  • Clean & polish shock body
  • Replace oil seal/dust seal
  • Replace damaged parts
  • Reassemble with new oil
  • Nitrogen charge
  • Set compression clickers
  • Set rebound clickers


Note: Re-build is typically for non-functional, neglected or damaged forks or shocks.


*Price does not include shims, seals, bumper, bladder, bushings, springs or oil. 

RE-SPRING

250

  • Inspect seals
  • Disassemble components
  • Flush all fluids
  • Clean components
  • Inspect bushing
  • Inspect piston band
  • Inspect valve
  • Inspect shims
  • Clean & polish component
  • Replace oil seal/dust seal
  • Reassemble with new oil
  • Install new spring
  • Verify preload
  • Nitrogen charge
  • Set compression clickers
  • Set rebound clickers


Note: Re-spring set up the bike for the rider's weight.


*Price per end does not include cost of springs, seals, and oil. 

RE-VALVE

400-600

  • Inspect seals
  • Disassemble components
  • Flush all fluids
  • Clean components
  • Inspect bushing
  • Inspect piston band
  • Inspect valve
  • Inspect shims
  • Clean & polish component
  • Replace oil seal/dust seal
  • Reassemble with new oil
  • Install new spring
  • Install custom shim stack
  • Set preload
  • Nitrogen charge
  • Set compression clickers
  • Set rebound clickers


Note: Re-valve sets up the bike for rider's age, height, weight, skill level & riding terrain. Price does not include parts.


* Using OEM or Gold Valves. 

R/R/R

200

  • Remove suspension
  • Reinstall suspension
  • Retorque bolts to spec
  • Set SAG


STREET BIKES

BASIC SET UP

200

  • Measure bike 
  • Set SAG
  • Set clickers
  • Adjust electronic settings

FORK SERVICE

250

  • Inspect fork seals
  • Disassemble fork
  • Flush all fluids
  • Clean components
  • Inspect springs
  • Inspect bushings
  • Inspect piston bands
  • Inspect valves
  • Inspect shims
  • Clean and polish fork legs
  • Replace oil seal/dust seal
  • Reassemble with new oil
  • Nitrogen charge
  • Set compression clickers
  • Set rebound clickers


Note: We recommend this service every 25,000 miles or if seals are leaking. 


*Price does not include shims, seals, bushings, springs or oil.   

SHOCK SERVICE

250

  • Inspect shock seals
  • Disassemble shock
  • Flush all fluids
  • Clean components
  • Inspect spring
  • Inspect bushing
  • Inspect piston band
  • Inspect valve
  • Inspect shims
  • Clean & polish shock body
  • Replace oil seal/dust seal
  • Reassemble with new oil
  • Nitrogen charge
  • Set compression clickers
  • Set rebound clickers


Note: We recommend this service every 25,000 miles or if seals are leaking. 


*Price does not include shims, seal, bumper, bladder, bushings, springs or oil.   

RE-BUILD

300

  • Inspect shock seals
  • Disassemble shock
  • Flush all fluids
  • Clean components
  • Inspect spring
  • Inspect bushing
  • Inspect piston band
  • Inspect valve
  • Inspect shims
  • Clean & polish shock body
  • Replace oil seal/dust seal
  • Replace damaged parts
  • Reassemble with new oil
  • Nitrogen charge
  • Set compression clickers
  • Set rebound clickers


Note: Re-build is typically for non-functional, neglected or damaged forks or shocks.


*Price does not include shims, seals, bumper, bladder, bushings, springs or oil.  

RE-VALVE

400-600

  • Inspect seals
  • Disassemble components
  • Flush all fluids
  • Clean components
  • Inspect bushing
  • Inspect piston band
  • Inspect valve
  • Inspect shims
  • Clean & polish component
  • Replace oil seal/dust seal
  • Reassemble with new oil
  • Install new spring
  • Install custom shim stack
  • Set preload
  • Nitrogen charge
  • Set compression clickers
  • Set rebound clickers


Note: Re-valve sets up the bike for the rider's age, height, weight, and skill level. Price does not include parts.


*May use OEM or Gold Valves.  

R/R/R

300

  • Remove suspension
  • Reinstall suspension
  • Retorque bolts to spec
  • Set SAG


HARLEY-DAVIDSON

FORK SERVICE

250

  • Inspect fork seals
  • Disassemble fork
  • Flush all fluids
  • Clean components
  • Inspect springs
  • Inspect bushings
  • Inspect piston bands
  • Inspect valves
  • Inspect shims
  • Clean and polish fork legs
  • Replace oil seal/dust seal
  • Reassemble with new oil
  • Nitrogen charge
  • Set compression clickers
  • Set rebound clickers


Note: We recommend this service every 30-50 hours. 


*Price does not include shims, seals, bushings, springs or oil.   

SHOCK SERVICE

250

  • Inspect shock seals
  • Disassemble shock
  • Flush all fluids
  • Clean components
  • Inspect spring
  • Inspect bushing
  • Inspect piston band
  • Inspect valve
  • Inspect shims
  • Clean & polish shock body
  • Replace oil seal/dust seal
  • Reassemble with new oil
  • Nitrogen charge
  • Set compression clickers
  • Set rebound clickers


Note: We recommend this service every 30-50 hours.  


*Price does not include shims, seal, bumper, bladder, bushings, springs or oil.   

RE-BUILD/RE-VALVE

400

  • Inspect shock seals
  • Disassemble shock
  • Flush all fluids
  • Clean components
  • Inspect spring
  • Inspect bushing
  • Inspect piston band
  • Inspect valve
  • Inspect shims
  • Clean & polish shock body
  • Replace oil seal/dust seal
  • Replace damaged parts
  • Reassemble with new oil
  • Nitrogen charge
  • Set compression clickers
  • Set rebound clickers


Note: Re-build is typically for non-functional, neglected or damaged forks or shocks.


*Price does not include shims, seals, bumper, bladder, bushings, springs or oil.  

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